MATERIALS

Rubber is an elastic polymer that historically is obtained as a milky, latex emulsion, a product of the sap of several tree plants, the main one currently being Hevea Brasiliensis. Latex was already used since ancient times by South American Indians who acquired extensive knowledge in its use including vulcanization processes through organic agents that achieved similar results to the current ones.

The modern and industrial use of rubber begins when the sulfur vulcanization process is discovered in the middle of the 19th century. During the following decades its uses begin to spread generating a growing demand for latex. Already at the end of the century, alternative sources of supply from petroleum by-products are being developed. Synthetic rubber is discovered and it becomes industrial and highly strategic as the car develops and especially as World War I begins and access to latex becomes increasingly limited.

The discovery of the vulcanizing process revolutionized the world industry. The small spaces between moving parts in the increasingly complex machines of the 19th century could only be closed with leather parts soaked in oils. Its performance was very poor and limited to low pressures and temperatures. The life and performance of the machines was reduced by increasing steam leaks. Vulcanized rubber came to solve the problem in an ideal way. Pieces formed with exact measurements could be manufactured withstanding large deformations under stress and recovering their dimensions by eliminating stress. If we combine this with its durability and lack of adhesion to the metal elements we get the perfect material for all sealing needs. Engineers were able to develop increasingly precise and efficient machines.

In the following decades, many materials and processes are developed that respond to a wide range of needs. Durability, resistance to chemical agents, high or low temperatures, mechanical demands, wear resistance … All these properties and many more find their answer in one of the many rubbers available today or today. EPDM, NBR, CR, Viton, Silicones, Fluorsilicones … They are widely used materials today. Also natural rubber or NR (Natural Rubber). In fact, the use of natural rubber produced from latex remains a massively used material today. Its production is in the hands of the large multinationals in the sector and the large tire manufacturers that control extensive plantations in Asia and South America.

The rubber is definitely a mixture of polymers that, by adjusting its formulation, the nature of impurities and additives achieves different properties. This mixture of polymers in “crude” is vulcanized to obtain the definitive properties of durability, mechanical properties and resistance to the required external agents. Vulcanization is a process that in the presence of sulfur, accelerated or delayed by additives and through high pressures and temperatures produces bonds between polymer chains through bridges of chains of sulfur atoms. The vulcanization process is also achieved by other means such as organic peroxides that produce rubbers with better mechanical characteristics and greater durability. Other rubbers such as chloroprene (neoprene) are vulcanized in the presence of metal oxides. Silicones with acetoxysilane … This process is irreversible, and rubber is therefore a thermostable material. In fact, rubber recycling is one of the great technological challenges today. If this advance the tire cemeteries do nothing but grow only content by expensive and limited crushing and reuse processes.

NBR, nitrile butadiene rubber, hoses are intended for the transport of hydrocarbons, oil… since this material is the one that best supports contact with them.

Neoprene rubber hoses are specially designed to work in aggressive environments and with a wide temperature range

SBR, Styrene-Butadiene Rubber, rubber hoses have similar characteristics to natural rubber with a much more affordable and versatile material, at a reduced cost

Silicone hoses manage to withstand demanding environments, temperatures up to 180ºC with difficult to match durability and at a very competitive price

Fluor-silicone hoses withstand temperatures up to 250ºC and hostile environments without losing their functionality or durability

Natural rubber is the rubber that best withstands abrasive fluids, which is why it is always the option chosen for transporting aggregates.

EPDM, ethylene propylene diene monomer rubber,is the synthetic rubber most used thanks to its wide range of applications, its excellent strength, durability and quality / price ratio

Natural rubber is the rubber that best supports abrasive fluids, so it is the option always chosen for the transport of aggregates

Rubber hoses are the most versatile and economical way to transport a wide variety of fluids in a huge range of applications